High Robotic Line
WHAT IS SEATBELT INDUSTRY?
Seatbelt system is a part of restraint system. The seatbelt system contains retractor, webbing/ bracket/ Tongue, and buckle assembly. Seatbelt system has 2 type of parts: commonized function parts - Retractor/ Buckle Head/ Tongue, customized interface parts - Brackets/ Webbing/ Buckle Housing.
The seatbelt product has involved manufacturing processes as: Metal Sheeting, Riveting, Precise Assembling, Laser Welding, Friction Welding, Rotary Riveting, Ultrasonic Welding, Laser Decoating, Greasing, Sewing, tube shrinking.
HOW IS AUTOMATION IN SEATBELT INDUSTRY?
COMMONIZED FUNCTION PARTS:
Build high volume production line for commonized function parts, offered full automatic solution including manufacturing, in-process material handling, and testing. Maximum the robotic module usage to support function parts production.
FLEXIBILITY:
The customization interface parts are requiring high flexibility production line, to adapting small batch size & short lead time production. We offered solution with easy-change fixture docking features, providing reliable process quality across various parts' production.
CYCLE TIME OPTIMIZATION:
Use robotic structure process to fulfill the folding process, allows different operation steps working in parallel with loading & unloading, offer the robust machine-man cooperation solution with high efficiency.
APPLICATION OF SEATBELT INDUSTRY
Seatbelt Retractor Assembling
PRODUCT: Pre-tension Retractor
CYCLE TIME: 10 Seconds
LEAD TIME: 24 Weeks
PROCESS :
- Riveting : Rivet pressed forming for sheet connection
- Precise Assembling : Press-fit with orientation and location requirement, Force & Way control
- Robic Material Handling : Material load / unload with robot
- Screwing : Screw driving with torque & way control, Automatic screw feeding
- Roll Riveting : Rivet forming by rotary cimper
- Greasing : Lubracator greased with quantity control
- Function Test : Seatbelt Retractor function test, retraction/lock/release
- Vision Check : Vision identification and judgement for mistake proofing, process result identification, measurement.
PROCESSES
